• Chapter 1:Overview
• Chapter 2:On-Car Testing
• Chapter 3:Disassembly
• Chapter 4:Assembly
• Chapter 5:Bench Testing
• Chapter 6:CS144

• Chapter 1:Types of Solder
• Chapter 2a:Cleaning Before Soldering
• Chapter 2b:Cleaning Before Soldering cont.
• Chapter 3:Fluxing
• Chapter 4:Tinning
• Chapter 5:Shop Air Quality
• Chapter 6a:Desoldering
• Chapter 6b:Desoldering cont.
• Chapter 7a:Resoldering
• Chapter 7b:Resoldering cont.
• Chapter 8a:Soldering
• Chapter 8b:Soldering cont.
• Chapter 9:A Third Hand
• Chapter 10a:Silver Soldering
• Chapter 10b:Silver Soldering cont.
• Chapter 11:Solder Pots
• Chapter 12a:Spot Welding
• Chapter 12b:Spot Welding cont.

• Discussion of the causes of bent armature shafts
• Overview of the measuring tool
• Using a dial indicator to measure runout
• Overview of the straightening tool
• Using the straightening tool

• Chapter 1:Battery Chemistry
• Chapter 2:Battery Testing
• Chapter 3:Battery Testing (cont.)

• Removing rear bearing
• Removing coil leads from old slip rings
• Removing and installing slip rings
• Properly aligning slip rings to coil leads
• Soldering coil leads
• Cutting and polishing slip rings on lathe

• Removing pulley
• Removing case screws
• Removing bearing retainer screws
• Removing DE bearing and retainer
• Removing SRE bearing

• "Com" terminal overview
• Limp-in mode
• Energizing the regulator
• Residual field-draw test

• Unit Disassembly
• Removing drive/stationary gear assembly
• Removing starter drive from shaft
• Rebuilding the starter drive
• Re-assembling the stationary gear and starter drive

This video shows how to repair worn Denso internal-fan alternator slip rings using solder-on repair collars.

This two-part video is about Ford Spring-Type Barrel Drives. Part One shows how to replace the barrel and pinion. Part Two shows how to test the finished drive and how to retract it.

This video shows how to make a tool from a simple woodworking clamp that will aid in removing the pinion gear from Denso and similar-type starters.

Allen Steadman shows the recommended techniques to remove and install Litens IDP pulleys. The special tools required, as well as the proper torque specifications, are shown.

Richard Vensel (Vensel Enterprises) describes the knurling process and shows how to use a hand-held knurling tool.

This unnarrated promotional video shows the MAC301 Starter Drive Machine in action. Watch as the operator quickly removes a drive cap and then crimps on a new cap.

This video shows how to disassemble a starter from the SM-612 or SM-710 series without damaging the components.

• Removing the movable contact retainer
• Removing the solenoid coil
• Removing the starter drive
• The suppression diode
• Removing the "S" terminal
• Starter drive disassembly
• Brush plate repair

This video shows how to test the rectifiers from Niehoff "A1-" Series Alternators.

• Overview of alternator
• Location of rectifier test points
• Creating a test-device alternator
• Connecting Niehoff rectifier to test-device alternator
• Load testing the rectifiers and connections

This video shows a quick and easy way to remove broken screws from aluminum housings without drilling. While this clip specifically deals with 22SI alternator housings, the technique shown will work on most aluminum housings.

• Attributes of the Statcool system
• Properties of the silicone elastomer rubber used to anchor the stator
• Special tools needed to inject the rubber into the DEH
• Removing the stator
• Installing and aligning the replacement stator
• Injecting the rubber